Precision. Performance. Partnership.

Empowering Industries with Advanced Automation & Reliable Manufacturing Solutions

Sri Chakara Automation Solution is a leading manufacturer specializing in high-quality wiring harnesses, precision terminal crimping, soldering, electromagnetic coil winding, laser markings, and special purpose machine building.

10+
Years Experience
100%
Quality Checked
50K+
Parts Delivered

Delivering Precision-Engineered Manufacturing Services

Backed by modern equipment, experienced technicians, and industry-standard quality systems, Sri Chakara Automation Solution delivers precision-engineered manufacturing services. We provide dependable, cost-effective solutions that help customers improve product reliability, reduce production costs, and achieve consistent quality.

Quality Assurance

Rigorous checks at every step of fabrication.

Advanced Machinery

High precision automatic crimping, laser engraving & custom SPM designs.

Our Mission

To manufacture reliable electrical and automation products that enhance safety, efficiency, and performance while building long-term partnerships through innovation, quality, and trust.

Our Vision

To become one of India's most trusted manufacturers of wiring harnesses, sensors, solenoids, switches, and intelligent automation solutions, delivering world-class products to global industries.

Our Products

We manufacture a wide range of reliable electrical connection, sensing, and coil assemblies conforming precisely to drawing parameters.

Wiring Harness Assemblies

Complete custom wiring systems designed for signal routing, power networks, and control circuit links inside compact machine assemblies.

Automotive Wiring Harness

High-reliability harnesses insulated for engine bays, chassis, and dashboard modules, built to survive heat, vibration, and moisture.

Industrial Wiring Harness

Heavy-duty power and diagnostic wiring loops bundled for factory machinery, PLC panels, and industrial automation assemblies.

Solenoids

Standard and custom electromagnetic solenoid actuators manufactured with precise plunger stroke lengths and coil properties.

Electromagnetic Coils

High-density electromagnetic winding coils wrapped with exact resistance, layering, and high-frequency insulation properties.

Temperature Sensors

Calibrated RTD, NTC thermistor, or thermocouple probes assembled with protective sleeves for thermal reading stability.

Our Manufacturing Processes

We employ advanced industrial systems, custom tools, and strict operator procedures to deliver components with exceptional structural and electrical properties.

Wiring Harness Manufacturing Core Service

We manufacture custom-designed wiring harnesses optimized for industrial equipment and automotive layouts, ensuring strict conformance with engineering drawings and insulation standards.

Fabrication Sequence
Auto cutting & stripping Terminal crimping & twisting Connector locking Protection sleeves & heat shrink Identification labeling Continuity & short testing
Applications
Automotive Engines & Body Control Panels & PLCs Medical Patient Monitors Home Smart Appliances

Precision Soldering IPC Standard

We ensure absolute electrical joint integrity through temperature-controlled, manual, and robotic soldering matching international IPC-A-610 workmanship grades.

Capabilities
Manual precision soldering Wire-to-terminal soldering PCB THT & SMT rework Temperature-controlled profiles
Quality Benefits
Extremely low connection failure Strong mechanical bonds Void-free solder fillets 100% Visual inspection

High-Precision Crimping Gas-Tight Seal

Using calibrated semi-automatic and pneumatic presses, we deliver uniform gas-tight terminal crimps with constant pull-force monitoring and crimp height validation.

Process Capabilities
Semi-automatic & Servo crimping Multi-terminal compatibility Various AWG compatibility Continuous crimp monitoring
Quality Assurance
Regular cross-section checks Pull-force testing records Full batch traceability Micrometer validation

Electromagnetic Coil Winding Precision Layering

We produce highly consistent electromagnetic and solenoid coils with automated layer control, uniform copper tension, and integrated insulation layering.

Product Types
Solenoid valves Relays & Contactors Signal Transformers Custom inductor coils
Testing Matrix
DC Resistance test Continuity checks Insulation breakdown test Inductance parameter checks

Industrial Laser Marking Traceability

We deliver high-speed, permanent, and solvent-resistant markings on metals and plastics, encoding serial numbers, QR codes, and logos for lifetime item identification.

Capable Formats
Data Matrix & QR Codes Linear Barcodes Part Numbers & Logos Incremental serial numbers
Substrates
Stainless Steel & Copper Anodized Aluminum Molded connector shells Insulation tubes & sleeving

Special Purpose Machine Building Custom Automation

We design, engineer, and fabricate bespoke automation machines, custom PLC control jigs, sorting systems, and safety checking fixtures precisely mapped to unique process parameters.

Assembly & Rig Integration
PLC & HMI programming controls Pneumatic & Electric actuators Custom functional inspection jigs Optical & transducer sensor nodes
Operational Advantages
High cycle-time optimization Zero defect assembly containment Reliable aluminum framing Pneumatic safety door shields

Our Manufacturing Capabilities

A comprehensive view of our operational infrastructure, engineering processes, and testing equipment.

Wiring Harness Manufacturing
Injection Moulding
Precision Coil Winding
Automatic Crimping
Robotic & Manual Soldering
Laser Marking
PCB Assembly
Sensor Assembly & Calibration
Solenoid Assembly & Testing
Functional Testing
Leak Testing
End-of-Line (EOL) Testing
Vision Inspection
SPM Building
Industrial Automation Solutions

Why Partner With Us?

We build long-term manufacturing relationships through reliable, traceable, and highly competitive technical support.

Experienced Team

Technicians skilled in crimping, soldering, and harness layouts according to international workmanship standard guidelines.

Advanced Equipment

Automatic wire processing, terminal crimpers, and high-speed fiber laser marking systems ensure high-throughput capacity.

Strict Quality Control

100% electrical continuity, insulation resistance, terminal pull force checks, and physical layout checks integrated in assembly.

Customer-Specific

All products are custom manufactured exactly to customer-supplied wiring lists, connector footprints, and drawings.

On-Time Delivery

Careful planning of materials and batch routing prevents supply chain delays, keeping your assembly lines moving.

End-to-End Solutions

We offer wire processing, connector termination, soldering, insulation, winding, laser etching, and machine building under one roof.

Industries We Serve

Our manufacturing solutions conform to the reliability levels required across harsh operating environments.

Automotive
Industrial Automation
Electrical Equipment
Electronics Mfg
Medical Devices
Home Appliances
Renewable Energy
Telecommunication

Quality Built Into Every Stage

Our fabrication sequence incorporates multiple inline gates and standardized checks, ensuring absolute alignment with technical specification guidelines and eliminating field failures.

01

Incoming Inspection

All wire reels, terminals, connectors, and tubing are inspected for gauge thickness and surface purity before placement in storage.

02

In-Process Checks

Crimp height monitoring and mechanical terminal pull-tests are run at structured intervals during batch operations.

03

Electrical Testing

Every finished harness is subjected to continuous automated continuity, path layout, and isolation testing.

04

Final Verification

100% visual inspection of harness routing, bundle tape tension, labels, and cosmetic integrity before packing.

SRI CHAKARA AUTOMATION SOLUTION 100% INSPECTED & APPROVED

Quick Cost & Lead-Time Estimator

Select your manufacturing requirements below to receive a mock estimate of lead times and processing costs instantly.

500 units
50 1,000 2,500 5,000+

Estimated Lead Time

5 - 7 Days

Subject to component sourcing schedule

Estimated Relative Cost Index

Moderate volume cost structure

Frequently Asked Questions

Answers to common queries regarding sample production, quality guidelines, and commercial timelines.

Do you manufacture samples before full-scale production?

+

Yes. For every custom wiring harness or special purpose machine build, we construct prototype samples according to technical drawings. Production does not commence until the customer validates and signs off on sample performance.

What wire gauges and terminal specifications do you support?

+

Our automated crimping and cutting tools support sizes from 32 AWG up to 4 AWG. We accommodate standard connector terminals from manufacturers like JST, Molex, TE Connectivity, and Hirose.

How do you guarantee crimping quality?

+

Every terminal crimping process is subject to periodic mechanical pull-force checks using calibrated force meters. For critical automotive and medical harnesses, we conduct cross-sectional micrometer height measurements to guarantee gas-tight crimp integrity.

What files do we need to provide to request a quote?

+

To provide a highly accurate quote, we require component technical drawings, pinout lists, schematic diagrams, or CAD files. Standard PDF, DWG, DXF, or STEP file formats are preferred. You can upload them directly using our uploader below.

Request a Consultation

Send us your technical drawings, wiring lists, or specification guidelines, and our engineers will provide a custom commercial quotation.

Sri Chakara Automation Solution

Your trusted manufacturing partner for precision assemblies.

Address

01/969, Main Road, Muthukrishnapuram Main Road,
T. Sathiya Nagar, Andipatti, Jakkampatti,
Theni – 625512, Tamil Nadu, India

Proprietor / Partner

S. Selvi

Executive Administration

Manager

M. Dinesh pandi

+91 97881 13867

GSTIN: 33SWEPS5196H1ZO
Andipatti, Jakkampatti, TN

Drag & Drop files here or Browse files

Supports PDF, STEP, DWG, ZIP (Max 15MB)
Call Now WhatsApp